Installation Method of Tape for Wire Saw Machines

oliver2025-07-10Tutorial335 37

Look! This 55kW Power Save Master wire saw machine is cutting stones. The rope inlaid with diamond beads is looped around the large aluminum wheel of the wire saw machine. Through the rapid rotation of the large aluminum wheel, the Diamond Wire Saw is driven to cut stones at a linear speed of 35 meters per second. It's strange that the diamond wire saw can cut stones, but why is the aluminum wheel of the wire saw machine intact? You know, aluminum is a very soft material, and its hardness is even lower than that of stones. The answer is that there is a tape between the diamond wire saw and the groove of the aluminum disc. This tape plays an important role. It can not only increase the friction to make the cutting force greater but also protect the aluminum wheel from being cut by the diamond wire saw. So, how is this tape installed?

Hello, everyone. I'm Oliver Mo, who manufactures and sells wire saws. In this video, I'll share how to correctly install the tape of a wire saw machine. For the choice of the tape, whether to use polyurethane or rubber tape, please watch the video "Tape for Wire Saw Machines". In this video, I'll demonstrate how to install the rubber tape on the guide wheel. The installation method of the tape on the large aluminum wheel is the same as that on the guide wheel.

Tools Needed

The tools needed are an Install tool for tape and scissors.

Install tool for tape

Installation Steps

  1. Position the tape: Align the middle of one end of the new tape with the middle of the annular groove of the flywheel.

  2. Preliminary fixation: Use the Install tool for tape to press the tape into the groove and make sure the position is correct.

  3. Press in the tape: Use the Install tool for tape to press the tape into the groove, starting from the middle and then moving to both sides. If you find that the tape doesn't fit the groove perfectly, pull out the non - fitting part of the tape and press it again following the order of middle first and then both sides.

  4. Cut to size: When you're almost done with the installation, measure the required length, cut off the excess tape with scissors, and press the remaining part into the groove until the tape is completely pressed in to form a closed ring.

  5. Check the fit: Make sure the tape fits the groove perfectly without any bulges or looseness.

It should be noted that this time we're demonstrating the installation of the tape on a new aluminum wheel. If you're installing the tape for the second time in a quarry, you need to remove the worn - out tape first and then start the installation.

Finally, I'm Oliver Mo, who manufactures and sells wire saws. I hope to be your partner on the stone quarrying journey. If you encounter any problems when buying a wire saw, you can contact me privately. See you in the next video.

Related

Four - step Installation Method for Wire Saw Machines

Four - step Installation Method for Wire Saw Machines

Step 1: Install the rails at an appropriate position in front of the surface to be cut.It is best to level the cutting site with an excavator. Now, here is a wrong example. In a site like this that has not been...

Maximum Single - Cutting Area of Wire Saw Machine

Maximum Single - Cutting Area of Wire Saw Machine

This is a granite quarry in operation. This wire saw machine is performing the bottom - cutting work on the granite. The cutting area this time is 80 square meters. Customers, especially those new to ston...

Maintenance of Wire Saw Machines

Maintenance of Wire Saw Machines

Can you believe it? The wire saw machine you're seeing now, which has been cutting stones, has been in operation for over eight years and still looks as good as new. How is this possible? After inquiring, I...

Method of Crimping the Diamond Wire Saw

Method of Crimping the Diamond Wire Saw

Pay attention. This Power Save Master wire saw machine is cutting granite, and its maximum cutting speed for granite reaches 12.3 square meters per hour. It uses the diamond wire saw in my hand. A brand - new d...

Analysis of Quarry Entrance Location Selection and the Complexity of Wire Saw Quarrying in Marble

Analysis of Quarry Entrance Location Selection and the Complexity of Wire Saw Quarrying in Marble

Look, this is a marble quarry. I introduced two groups of wire saw workers to the quarry owner. However, everyone who went there said the job was too difficult and refused to quarry. Why is that?According to th...

Principle of Wire Saw Machine Cutting Granite

Principle of Wire Saw Machine Cutting Granite

Pay attention! These wire saw machines are cutting and quarrying granite. It seems as if they are in a competition to see who can cut faster. Each of them is working hard and cutting non - stop. For bosses who...

Contact with me now

I will reply to you within 8 hours.