Maximum Single - Cutting Area of Wire Saw Machine

oliver2025-04-24Tutorial289 31

This is a granite quarry in operation. This wire saw machine is performing the bottom - cutting work on the granite. The cutting area this time is 80 square meters. Customers, especially those new to stone quarrying, often ask me: What is the maximum single - cutting area of a wire saw machine? If you also have this question in mind, then in this video, let's talk about this topic.

Hello, everyone. I'm Oliver Mo, who manufactures and sells wire saws. In the technical parameter table of the wire saw machine, there is an item called "maximum wire length it can drive". That is, the maximum length of the wire it can drive. The smallest 37KW wire saw machine can drive a wire of 80m, and the largest 75KW wire saw machine can drive a wire of 150m. Taking the 75KW wire saw machine as an example, theoretically, it can cut any area that can be enclosed by a 150m Diamond Wire Saw. So, what is the maximum area? This is actually a primary - school math problem, that is, finding the area when the perimeter is known. There is a rule: among shapes with the same perimeter, a square has the largest area. Maybe you've forgotten it, but it doesn't matter. A square is a quadrilateral with equal sides. So, its side length is 150/4 = 37.5m. The area formula is side length * side length = 37.5 * 37.5 = 1406.25 square meters. Oh my god, that's amazing! But is this the actual situation? Definitely not. A cutting distance of 37.5m is too long, and it's very difficult for the wire saw machine to cut. What is the cutting distance? If we want to split a piece of firewood, we'll definitely split it from the top rather than the middle because it's easier to split from the top. Now, if you're asked to cut an area with a wire saw, would you place the wire saw machine like in Figure A or Figure B? The same principle applies. It's definitely Figure B. Because the cutting distance ab in Figure B is shorter than the cutting distance ad in Figure A. The shorter the friction distance with the wire, the faster the cutting speed. This is the cutting distance. Through a lot of practice, we've found that the optimal cutting distance for a wire saw machine is 4 - 6 meters. The closer it is to 6 meters, the slower the efficiency gradually becomes; the closer it is to 4 meters, the faster the efficiency. So, to ensure the cutting efficiency, the maximum cutting area of a 75KW wire saw machine should be 4 * 71 = 284 square meters. Have I made it clear?

Finally, I'm Oliver Mo, who manufactures and sells wire saws. I hope to be your partner on the stone - quarrying journey. If you encounter any problems when buying a wire saw machine, you can contact me privately. See you in the next video.

型号Model SDW37/8 SDW45/8 SDW55/8 SDW75/8
系统总功率(kw)
System power
41 49 59 79

主电机功率( kw)
Main motor power

37 45 55 75
主电机额定转速(RPM)
Rotation Per Minute
750 750 750 750
主电机恒转矩(N.m)
Constant torque of main motor
471 573 700 955
主飞轮直径(mm)
Main flywheel diameter
700 800 800 800
绳锯线速度( m/s)
Linear speed of Wire saw
0-40 0-40 0-40 0-40
可带绳长(m)
Length of wire saw
20-80 20-100 20-120 20-150
行走电机功率(kw)
Feeding motor power
0.75 0.75 1.1 1.5
最大横移距离(mm)
Maximum Cutting distance
1800 1800 2000 2200
旋转角度(°)
Rotation angle
360° 360° 360° 360°
机器行走速度(m/h)
Feeding speed of machine
0-40 0-40 0-40 0-40
轨道长度(m)
Length of Rail
2M*4 2M*4 2M*4 2M*4
使用许叫温度℃
Allowed working temperature
-15~+40 -15~+40 -15~+40 15~+40
整机重量(T)
Net weight
2.2 2.3 2.6 3.3
外形尺寸(cm)
Dimension
185x120x130 185X120X130 185X120X130 200X130X135

Related

What is marble

What is marble

Here are two stones. The one on the left is granite, and the one on the right is marble. Different types of stones require different quarrying methods and the machines used for quarrying are also different. Buy...

Quarry electrolic power facilities

Quarry electrolic power facilities

Today, let's talk about how to configure the electrical facilities in marble quarrying. In those remote quarry operation areas, a stable and safe power supply is the key to ensuring quarrying efficiency. So...

Method of Hole - Drilling and Rope - Threading for Wire Saw Machine when Cutting Mountain Stone

Method of Hole - Drilling and Rope - Threading for Wire Saw Machine when Cutting Mountain Stone

    Before a wire saw machine cuts mountain stone, it is necessary to drill holes first, then thread the rope, and finally put the rope on the machine for cutting. Many bosses who are new to...

Permissible Temperature of the Wire Saw Machine

Permissible Temperature of the Wire Saw Machine

I bet 99% of wire saw workers have never seen this wire saw machine. It's different from ordinary wire saw machines. You may not notice the difference just by looking at the machine itself. So, let...

Reasons and Solutions for Bead Shifting in Diamond Wire Saws

Reasons and Solutions for Bead Shifting in Diamond Wire Saws

Look. The beads on this diamond wire saw have become loose. We call this situation 'bead shifting'. What causes bead shifting? And how can we avoid it?Hello, everyone. I'm Oliver Mo, who manufacture...

Quarry water supply

Quarry water supply

When quarrying rough stones in a quarry, the wire saw machine needs water to cool the diamond wire saw during the stone cutting and quarrying process. Therefore, water supply preparation is required during...

Contact with me now

I will reply to you within 8 hours.